简介:Newformssteelisfewandfarbetween.InthislectureIwillillustratethreediscoverieswhichhavethepotentialofmakingsignificantnewcontributionstotheapplicationsofsteelasanengineeringmaterial.Oneofthesediscoveriesdealswiththefirsteverbulknanostructuredmetalwhichcanbemadeonalargescale,cheaplyandwithpropertieswhicharesuperiortocarbonnanotubes.Thesecondisahighlyformablesteelwhosepropertiesarenotmatchedbyanyavailabletoday.Andthethird,aweldingmaterialwhichisdesignedtotransforminsuchawaythatresidualstressesareeliminatedfromjoints.
简介:Tubehydroformingtechnologyhasshowntheattentionoftheautomotiveindustryduetoitsadvantagesoverconventionalstampingandweldingmethods.Inthisstudy,thetubehydroformingprocessincludingtubebending,preformingandhydroformingprocessforanautomobilesubframeisanalyzedanddesignedbythesimulationsoftwareAutoFormofafiniteelementmethod(FEM)program.Aparametricstudyiscarriedouttoobtaintheeffectoftheformingparameterssuchasinitialtubesizeandloadingpathonthe...
简介:Withtheextensivelywideapplicationofadvancedhighstrengthsteels(AHSS)invariousfieldsfortheexcellentmechanicalproperties,theindustrialinterestonthedamageofAHSSisincreasingintherecentyears.Forthesemodernsteels,duetothecomplexmicrostructureandtherelevantdeformationmechanisms,thedamageconceptneedstobereexamined.Inthispaper,thedefinition,lengthscaleanddifferentmechanismsofdamageareintroduced.Bothexperimentalevaluationofdamageandthenumericaldamagemodelsarebrieflyviewedandcompared.Theapproachestoimprovethedamagetolerancearegivenintheframeworkofdamagetolerancedesignprinciple.
简介:Thisstudyresearchescoldrolledultrahighstrengthmartensiticsteelprocessedbywaterquenching.Itisfoundthatboththequenchingandoverageingtemperaturesgreatlyinfluencethemechanicalpropertiesofmartensiticsteel.Atensilestrengthof1500MPacanbeobtainedfrom0.2%C-1.8%Mnsteelbysoakingat840℃,quenchingat700℃andoverageingat200℃forseveralminutes.Thecontinuouscoolingtransformation(CCT)diagramrevealsthatfullmartensitecanbeobtainedatacoolingrateof100℃/sorhigher;andatacoolingrateof3-10℃/s,austenitebarelydecomposesat700℃.Forsteelwith0.2%carbonandlessmanganese,austenitedecompositionoccursbeforeitiscooledto700℃atacoolingrateof3-10℃/s,whichleadstolowertensilestrength.Itispossibletoreducethemanganesecontentofthe1500MPamartensiticsteelbyincreasingthequenchingtemperature.Toincreasethequenchingtemperature,thecontrolofflatnessduringwaterquenchingbecomesamajorconcern.
简介:AccordingtothecharacteristicsofPQFcontinuousrollingpass,therelationshipbetweenspreadcoefficient,wallthicknesscoefficientandelongationareanalyzed.Thesectionshapeoftubeineachstandoutlet,theefficientworkingradiusandtherotationalspeedofeachrollareobtained,therefore,thepassparametricdesigniscompleted.Athermal-mechanicalcoupledmodelofcontinuousrollingtube’sformingprocessisestablishedbythethree-dimensionalelasto-plasticfiniteelementmethod,thesectionshapeandareaoftubeineachstandoutletareforecasted,whichisusedtomodifythepass.Therollingforceofeachrollerispredicttoo,whichprovidesaguidanceforpassdesign.Inaddition,avisualsoftwareofPQFpassparametricdesignsystemonheavycalibreseamlesstubeisgeneratedwithVisualBasic.Theformingdimensionoftubeandtherollingforceofeachrolleraresuccessfullyobtained,bysimulatingtheformingprocessofacertainseriesheavycalibreseamlesstube.Thissystempossespracticalutilizationvalue.Byusingthissystem,thedevelopmentcycleofnewproductcanbeshortened,thereliabilityofpassdesigncanbeimproved,andtheenergyconsumptionofrollingmillandproductioncostcanbedecreased.
简介:Thefirstdomestically-integratedlarge-scaleairseparationunit(ASU)withacapacityof60000m3/hwassuccessfullybuiltandputintooperationatBaosteel.Comparedwiththeelectricaldesignoftheimportedequipmentofthesametype,thisASUhasanelectricalprotectioninterlinkthatisindependentfromthedistributioncontrolsystem(DCS).Withthedesignideaofsimplicity,theASUfeaturesasimplifiedconfigurationandanaudioalarmsystemforelectricalfailures.Ithelpsreducethefailurerateoftheelectricalequipmentanddetectfailuresquicklyandaccurately.Itwilleffectivelyenhancesafeandstabilizedproduction.TheASUcannotonlyreducethecostofinvestment,butalsoensureasmoothandstablerunningofthewholeelectricalequipment.Thisstudyfocusesontheexperienceandunderstandingoftheunitdesignandcommissioning.