简介:Instripsurfacequalityinspectionsystemsbasedonthemachinevisiondetectiontechnology,imagequalityisakeyfactoraffectingthefinaldetectionperformance.Compositeimagingmethods,suchasbrightanddarkfieldimagingorreflectionandtransmissionimaging,canrevealmoreinformationbyemphasizingdifferentimageaspects.Defectdetectionratesanddefectrecognitionaccuracycanbeimprovedbyintegratingandmatchinginformationfromdifferentimageacquisitionsettings.Practicalapplicationshowsthattransmissionandreflectioncompositeimagingcanimprovetheimagingqualityofpenetrativedefects,whtlebrightanddarkfieldcompositeimagingcanenhanceimagingofdefectssuchascolordeviationandstains.
简介:Throughsamplingfromdifferentdepthanddifferentzonesinthezincbath,thesizedistributionofdrossparticlesbuiltduringgalvannealed(GA)productionisanalyzedandcomparedwiththatduringgalvanized(GI)production.TherelationshipbetweenthedrossformationduringtransitionsfromGAtoGIandtheeffectiveAlofthemeltisdiscussed.Finally,thecharacteristicsofdrossparticlesinGAcoatinganditseffectsonGApunchingandpaintingperformancesarestudied.
简介:CausesforcentralshrinkpipeofGCr15bloomswereanalyzed.Countermeasurestotacklewithsuchdefectwerepracticed,includingsuitablesecondarycooling,softreductionandcastingspeed,aswellasstrictsuperheatcontrol.Theresultsshowthatthequalityofbloomcastingsissignificantlyimproved.
简介:Thisarticleistrytoexplainoranalyzethekeytechnologiesofcontrollingthesurfacequalityoflowcarbonsteelascaststripthroughinvestigationofinterfaceheattransferbetweensolidifiedshellandliquidsteel.Theoneofthekeytechnologiesofcontrollingsurfacequalityoflowcarbonsteelascaststripisthroughthecastingrollsurfacetextureinordertoachievethehomogeneoussolidificationonthecastingroll.Anotheristhroughformingathinfilmonthecastingrollsurfaceinordertoachieveabalancebetweenrapidsolidificationandhomogeneoussolidification.Thisfilmformedbetweenthetwinrollandthemoltensteelcanbecontrolledbyadjustingthechemicalcompositionandinclusioninliquidsteelthroughcontrollingtheamountofall[O]andfree[O].
简介:ThepapershowsthemainsurfacedefectsofcoldrollingautomobilesheetinBXSteel.Themainsurfacedefectsareunusualdefects.Thetypicalfamiliardefectsaresliverandpunctuatesthatareontherollingdirection.Theinclusionsofsteel-makingandscalesofhotrollingprocessarethemaincausesofdefects.Theyarethebiggestproblemspuzzlecoldrolledautomobilesheetsurfacequality,andaretheburningissuesofBXSteel.Weclassifyandanalysisthedefects.Weobservethepanoramaofsurfacedefectsusingportablevideomicroscopyapparatus,andcleanthesampleusingultrasonicshaker,analysisthedefectspatternandchemicalcompositionusingscanningelectronmicroscope.Atpresenttheprimarydefectsthatimpactedcoldrolledautomobilesheetqualityaredarksliverdefects.Wecontrolthesteel-makingandhotrollingprocessaimingatthecauseandpositionofdefectsmaking.Wefinecontroltheoperatingofsteelladle,gating,castingsystemandcontinuouscastingmachineinsteelmakingprocess.Thescaledefectisreducedbycontrollingfurnace,highpressurewaterdescalingsystemandfinishmilldescalinginhotrollingprocess.Alonewiththereformingandrenewingofequipment,gatheringproducingexperience,thecoldrolledautomobilesheetqualitymadeinBXSteelisupgradinggradually.
简介:Overthepast10years,China'ssteelindustryhasmadeasubstantialdevelopmentintermsofscale,andhasfinallybecomeasteelgiantintheworld.Intheupcoming10years,fundamentalchangeswillbemadewiththeeconomicgrowthinChina.Againstthisbackground,China'ssteelindustrywillshiftfromarapiddevelopmenttoaslowbutsounddevelopment.InordertofulfillthesecondleapofChina'ssteelindustry,basedonitscurrentdevelopingstatusandcharacteristics,andfromtheperspectiveofbothnationalandcorporatedevelopment,mergersandacquisitionarebotheffectivewaystoraisethequalityoftheexistingstockofassetinthesteelindustry,whiletechnologicalinnovationisthesolidfoundationforitssecondleap.
简介:Anon-linecontrolmethodofsurfacequalityforcontinuoushot-dipgalvanizedsteelstripaftercoolingispresented,whichcombinesanalyticaldynamicstheoryofathinplatewiththefiniteelementmethod.Theinherentcharacteristicsofthenon-immersedandpartiallyimmersedstripinliquidzincwerecalculatedonthebasisoftheoreticalanalysisandnumericalsimulation,respectively.Multi-parameterfittingofthedeviationbetweenresultsusingdifferentmethodswasperformed.Tooptimizethestripexcitationfrequencyawayfromtheresonanceregion,on-linevibrationcontrolofthestripneartheairknifeunderfullproductconditionswasachievedbychangingthefieldproductionparametersbasedonthefieldtestresults.Theresultsindicatethatalthoughtheaxialvelocityhaslittleeffectontheinherentcharacteristicsofthestripcomparedwithothermanufacturingparameterssuchasthesteelspecificationsandtension,itinducesexternalexcitations,includingmovingtheaerodynamicloadandbearingvibration.Tosomedegree,thevibrationneartheairknifecanbereducedbystrengtheningthesupportstiffnessofthecontactrolls.Atotalon-linecontrolprogramofsurfacequalityforcontinuoushot-dipgalvanizedpureZnandgalvannealedsteelsheetinthecoolingsectionisproposed.