简介:Highperformancecontrolofaninteractiveprocesssuchasironandsteelplantreliesonabilitytohonorsafetyandoperationalconstraints;reducethestandarddeviationsofvariablesthatneedtobecontrolled(e.g.productquantity,quality);de-bottleneckingtheprocess;and,maximizeprofitabilityorlowercost(e.g.energysavings,improvehotmetalcontent).Theseobjectivesmaybeprioritizedinthisorder,butcanvaryandareverydifficulttoachieveoptimallythroughconventionalcontrol.Amultivariablepredictivecontrollersolution,alongwithitsextensiveinferentialsensorandbuilt-inoptimizer,providesonlineclosedloopcontrolandoptimizationformanyinteractivemetalandminingprocessestolowertheenergycost,increasethroughput,andoptimizeproductqualityandyield.Controlloopperformanceisalsoakeyfactortoimproveironandsteelplantautomationandoperationresult;HoneywellCPMoffersvender-independentproductwhichprovidesmonitoring,tuning,modelingofcontrolloopandsustainableloopperformanceanalysisandmaintenancesolutiontowardsoperationstabilityandenergysaving.
简介:In2009,thepigironoutputofChinaincreaseddramaticallyupto543.75Mtandwas15.87%higherthanthatin2008,accountingfor60.53%oftheworldproduction.Theprocessingofpigironmustconsumehugeamountofironoresandcoalandconsequentlyleadstotheshortageoforesandcokemakingcoalssupply,withpricessoaringbutqualityworseningremarkably.HowtomaintainorevenimprovetheefficiencyofblastfurnaceproductionundernegativeconditionsofconstantlyworseningresourcesofironoreandcoalhasbecomeanimportantscenariotheChineseironmakingindustrymustface.Inthispaper,theproductionwithhighcoalinjectionrate,lowfuelrateandbigproductivityintheWuhanIronandSteelCorporation(Group)wasintroducedandrevealed.Thequantitativecorrelationbetweenblastfurnaceproductionefficiencyanddiversetechnicalmeasuresthroughcombinedmass-heatbalancesandgas-liquidcounter-currentflowdynamicsanalysis.Moreover,potentialproblemsandcountermeasuresinironmakingbyfeedinghighAl2O3andlowgradeironoreswerealsodiscussed.
简介:Thisstudyprovidesanoverviewoftheproductionandclassificationofmetallurgicalslaganditsimpactonenergy-savingandemissionreductioninthemetallurgicalindustryandananalysisoftheimpactofkeyfactorsonslagprocessingtechnology,includingabriefaccountofblastfurnace(BF)slagprocessingandapplicationswithafocusonthesteelslagdisposalprocessesandthefeaturesofsometypicalprocesses.Inviewofthecharacteristicsofthebasicoxygenfurnace(BOF)slagandthetechnicaldifficultiesfacedbythetraditionalprocesses,itdescribestheprinciple,featuresandtechnicaladvantagesoftheBaosteelshort-flow(BSSF)steelslagtreatmentprocessdevelopedbyBaosteel.Thethinkingandoutlookonthedirectionofthedevelopmentofthemetallurgicalslagprocessingprocessarestated.
简介:Steelproductionremainsanenergy-intensiveindustryinaworldwherethereisanever-increasingemphasisonloweringenergycosts,reducinggreenhousegasemissions,ensuringenvironmentalcompliance,andimprovingproductionrates.Asthegrowthindemandforspecialitysteelscontinuesitssteadyincrease,andnewmarketopportunitiesforeverhighersteelperformanceappear,significantglobalattentionisfocusedonsecondarysteelprocessing,andontheVD,VODandRHprocesses.Onenewtechnologyisabletoaddressalloftheseissuesandconcernstogether-theintegratedladletankvacuumdegassingstationequippedwiththenewmodularmechanicalvacuumpumpingsystems.Thispaperwillexaminetheeconomicandenvironmentalbenefits,operationalcharacteristics,andrecentresultsprovidedbysuchsteeldegassinginstallations.