简介:Adigitalarcweldingpowersupplywasdesignedwiththeadvancedreducedinstructionsetcomputermachine(ARM)andembeddedreal-timemulti-taskoperatingsystemmicroC/OS-Ⅱ.TheARM,withitspowerfulcalculatingspeedandcompleteperipheralequipments,isverysuitabletoworkasthecontrollerofthedigitalpowersupply.ThemicroC/OS-ⅡtransplantedinARM,helpstoimprovetherespondentspeedagainstvariousweldingsignals,aswellasthereliabilityofthecontrollingsoftware.Theweldingprocessconsistsofninetasks.Thetasksofgreatsignificanceonreliabilityofthewelder,forexample,theA/Dconversionofcurrentandvoltage,enjoytoppriority.Toavoidsimultaneous-sharingonA/DconverterandLCDmodule,twosemaphoresareintroducedintoensurethesmoothperformanceoftheweldingpowersupply.Provenbyexperiments,theARMandthemicroC/OS-Ⅱcangreatlyimproveboththerespondentspeedandthereliabilityofthedigitalwelder.
简介:Thedigitalizationofarcweldingpowersourcemainlydependsonthedigitalizationofarcweldinginverter,sothatmaincircuitandcontrollingsystemcangivefullplaytoadvantages.DigitalswitchingcontrolmakesmaincircuitdigitalandDSPand/orMCUmakescontrollingsystem,digital.SoIGBTdrivingcircuit,asatieofmaincircuitandcontrollingsystem,shouldalsobegotdigitalized.Thus,adigitaldrivingcircuitbasedonoptocouplerdeviceHCPL-316Jisprovided.Sometestingexperimentsweredone.Afterdrivingtesting,thedrivingcircuitcertificatesthatdrivingwaveformssatisfytherequirementsofarcweldingpowersourceandthedrivingcircuitisreasonablyandsimplydesigned.Andthedrivingcircuithashighcontrollingprecisionandreliability.No-load-voltagetestingandweldingexternalcharacteristictestingprovethatthedrivingcircuitcanbeappliedinarcweldingpowersource.
简介:ThispaperpresentsanintegratedsimulationmodelforfulldigitalcontrolledPMIG/MAGweldingsystemwithMatlab/Simulink,anditconsistsofpowerinverter,digitalcontrolsystemanddynamicarc-loadmodel.AnintegratedsimulationstudywasdoneforfulldigitalPMIG/MAGwelding,andamethodofconnectingdynamicarc-loadmodeltothesystemwithcontrolledcurrentsourcewaspresented,inaddition,thesimulationresultswereutilizedtostudytheissuesofdigitalcontrolPMIG/MAGweldinginthispaper.Theexperimentalresultsvalidatedthedevelopedsimulationmodel,andthissimulationstudycanbeappliedinimplementationofthefulldigitalPMIG/MAGweldingandanalysisofsystemdynamicprocess.
简介:Adigitalman-machineinteractionsystemcontrolledbycommunicationsbetweentwoprocessorsofTMS320F240andAT98C2051wasresearchedinthepaper.Thesystemiseasytosetandmodifyweldingprocessparametersbykeyboards,anddisplayinformationofweldingsitebyLCD(LiquidCrystalDisplay).Asonepartofmulti-tasksystemaboutTIGweldingmachine,thecoordinationofman-machineinteractionsystemwithothertasksisthemainpointtothestabilityandreliabilityofitsoperation.Experimentsresultindicatesthatthesystemisstable,operation-flexible,highprecision,andanti-interfering.
简介:Adigitalcontrolofpulsedgasmetalarcweldinginverterwasproposed.AcontrolsystemconsistingofanaloguepartswasreplacedwithanewdigitalcontrolimplementedinaTMS320LF2407ADSPchip.Thedesignandconstructionalfeaturesofthewholedigitalcontrolwerepresented.TheresourcesoftheDSPchipwereefficientlyutilizedandthecircuitsareveryconcise,whichcanenhancethestabilityandreliabilityofweldinginverter.Experimentalresultsdemonstratethatthedevelopeddigitalcontrolhastheabilitytoaccomplishtheexcellentpulsedgasmetalarcweldingprocessandthemeritsofthedevelopeddigitalcontrolarestableweldingprocess,littlespatterandperfectweldappearance.
简介:Inthisinvestigation,themechanicalpropertiesandlow-temperaturefracturetoughnessofAPI5LX65offshorepipelineweldedjointswerestudied.StructureIntegrityAssessmentProcedure(SINTAP)-FailureAssessmentDiagram(FAD)methodwasappliedtothepipestructurewithsurfaceflawattheweldtoe.AccordingtotheISOstandardBS7448,theCTODfracturetoughnessoftheweldedjointswasdeterminedatthetemperatureof0℃.Fortheheat-affectedzone(HAZ)specimens,post-testmetallographicanalysiswasperformedtoverifythatthetipofthecrackwaslocatedinthecoarsecrystalzoneinordertoconfirmthevalidityoftheaboveresults.Thefailurelinesofanalysislevel1and3ofweldmetalwerederivedfromtheresultsofthemechanicalpropertytest.Theassessmentwasperformed,consideringthemaximumlaystress,residualstressconservativelyassumedtobeuniformtensilestress,andminimumCTODvalue.Theresultsoftheassessmentshowedthatpipelinestructurewithasurfaceflaw(theheightandlengtharerespectively2.2mmand5mm)attheweldtoeissafe.ThisstudylaysthefoundationofapplicationofSINTAPtopipelinestructureassessment.
简介:Whenmeasuringresidualstressofcoarse-grainaluminumalloyusingX-raydiffractionmethod,thediffractionprofileshowstwopeaksandpositionofmeasured2dwillbechanged,whichleadtoaninaccuratemeasurementresult.Hence,inthispaper,somemethodswereemployedtoimprovethemeasurementaccuracy.Duringthemeasuringprocess,differentparameters(diameterofirradiatedarea,Ψ-oscillationrangeandexposuretime)wereselectedandprofilepeakshiftmethodwasutilized.Moreover,whenthe20ofprofileswasdetermined,differentcalculationmethodswereusedtocalculatetheresidualstress.TheresultsshowthatdiameterofirradiatedareaandΨ-oscillationrangehavesignificantinfluenceonthemeasuringresult.Forstressvaluecalculateddirectlyfromthetestequipment,crosscorrelationmethodismoreaccuratethantheabsolutepeak.Furthermore,anothertwocalculationmethodsofslopewith2θ-sin~2Ψande-sin~2Ψwereusedtocalculatethestressbasedonparameters(2θ,ε)obtainedfromcrosscorrelationmethod.Itisconcludedthat20-sin~2Ψmethodcanfurtherimprovethemeasurementaccuracy.