简介:采用化学镀的方式预先在石墨表面镀镍,再镀铜,制备了具有双镀层的铜/镍包覆石墨复合粉末,并通过放电等离子烧结(SPS)方式制备高性能的石墨/铜复合材料。通过SEM、EDS、TEM和XRD分析手段对复合材料的形貌和微观结构进行观察和分析,并研究镀层的镍含量对复合材料力学性能的影响。结果表明:在石墨表面镀镍可改善石墨与铜的界面结合状态,使得界面结合紧密,石墨与铜基体的界面由Cu/graphite界面转变为Cu/(Ni+Ni3P)界面和graphite/(Ni+Ni3P)界面,而且有助于石墨颗粒在复合材料中均匀分布。石墨表面化学镀镍还可显著地提高石墨/铜复合材料的致密度、硬度和抗压强度,而且随镍含量增加,其力学性能逐渐提高。当在复合材料中镍含量为10%时,复合材料的致密度、硬度和抗压强度分别达到99.68%、64.58HB和281.04MPa。
简介:EnvironmentalfriendlyrecyclingprocessforNd-Fe-Bsinteredmagnetsludgesgeneratedinthemanufacturingprocess,whichcontainlargeamountofrareearth,includingNd,PrandDy,isbadlyneededsofar.Inpresentstudy,wehavedevelopedaneffectiveroutetoobtainrecycledsinteredmagnetsfromNd-Fe-Bsinteredmagnetsludgesbycalciumreduction-diffusion(RD)process.Comparedtoconventionalrecyclingprocess,ourresearchisfocusedonrecoveringmostoftheusefulelements,includingNd,Pr,Dy,Co,andFetogetherinsteadofjustrareearthelements.Toimprovetherecyclingefficiencyandreducepollution,theco-precipitatingparametersweresimulatedandcalculatedusingMATLABsoftware.Mostofusefulelementswererecoveredbyaco-precipitationmethod,andtheobtainedcompositepowderswerethendirectlyfabricatedasrecycledNd-Fe-Bpowdersbyacalciumreduction-diffusion(RD)method.Therecoveryratesare98%,99%,99%,93%,and99%,forNd,Pr,Dy,Co,andFe,respectively.Theamountofusefulelementscontainedintherecoveredcompositepowdersisgreaterthan99.71wt%.TheprocessofRDforsynthesizingNd2Fe14BandsubsequentlyremovingCaOwasthoroughlyinvestigated.Furthermore,therecycledNd-Fe-Bmagnetexhibitsaremanenceof1.1T,acoercivityof1053kA/m,andanenergyproductof235.6kJ/m3,respectively,indicatingthatrecycledNd-Fe-Bsinteredmagnetwassuccessfullyrecoveredfromtheseverelycontaminatedsludgesviaaneffectiverecyclingroute.
简介:为了使航天发动机中镍合金在高温,高压,富氧条件下安全高效地工作,以镍粉及玻璃相为原料制成料浆,采用流涂法在航天发动机用镍基合金GH4586表面制备高温含镍的B2O3-A12O3-BaO-CeO2-ZrO2(Ni/BACZ)金属陶瓷涂层。通过扫描电镜和X射线衍射分析涂层的表面和截面组织形貌以及相组成,采用拉伸实验、氧化试验和热震实验分析涂层性能。结果表明:Ni/BACZ涂层结构致密,主要物相为Ni、Al2O3和CeBO3。涂层与基体结合牢固,结合强度大于55MPa。900℃氧化条件下,涂层的抗氧化性能相比无涂层基体提高7倍以上。Ni可减少涂层高温热应力产生的裂纹,增加涂层韧性,使其具有良好的抗热震性能。