简介：AprototypeofPulsedPlasmaArcCladdingsystemwasdeveloped,inwhichsinglepowersourcesuppliesbothtransferredplasmaarc(TPA)andnon-transferredplasmaarc(N-TPA).BothplasmasworkinturninahighfrequencycontrolledbyanIGBTconnectingnozzleandworkpiece.TheworkingfrequencyofIGBTrangesfrom50～7000Hz,inwhichtheplasmascanworkinturnsmoothly.Higherthan500HzofworkingfrequencyissuggestedforpromotionofcladdingqualityandprotectionofIGBT.DragphenomenonofTPAintensifiesasthefrequencygoesup,whichtendstoincreasethecurrentproportionofTPAandsuppressN-TPA.TheoccupationratioofIGBTcanberegulatedfrom5%～95%,whichbalancesthepowersuppliesofbothplasmas.Anoccupationratiohigherthan50%givesadequateproportionofarccurrentforN-TPAtopreheatpowder.

简介：Aspectraldiagnosticsofcomplexareplasmausingmultiplespectralinformationofareself-emittingispro-posed.Thismethodisabletosimultaneouslydeterminecomponentdensities,thecorrespondingtemperatureandtheirdis-tributionsbyafewlineintensitiesmeasurent.Theprincipleofthemethodandtherelevantmeasuringsystemarede-scribed.Anequationsystemisestablishedforcomputationofthestatevariablesinareplasma.Anexperimentunderweldingareconditionismadeasanapplicationofthemethod.Theeffectsofprobableerrorsourcesonthemeasurementarealsoanalysed.

简介：Adistributedcontrolsystemisdesignedforplasmasprayingequipmentandtheconfigurationsofsystemsoftwareandhardwareisdiscussed.Throughfoundinganexpertdatabase,thesprayingprocessparametersareworkedoutandtheinitializationandcontrolofsprayingprocessarerealized.Theplasmasprayingsystemwiththiscontrolconfigurationcansimplifythesprayingoperation,improveautomationlevelofsprayprocess,andapproachtheexperiencecriterionassoonaspossible.

简介：Thekeyproblemfornumericalsimulationofplasmaarcwelding(PAW)processistodevelopasuitableandadaptivevolumetricheatsourcemodewhichreflectsthephysicalcharacteristicsofkeyholePAW.Tothisend,thekeyholegeometryunderdifferentPAWprocessconditionsmustbepredicted.Inthispaper,amathematicalmodelfordeterminingthekeyholeshapeisdevelopedwithconsideringthemassandmomentumconservationofthein-keyholeplasmajetaswellasthepressureequilibriumattheplasmajet/liquidmetalboundary.AsuitableheatsourcemodelrelatedtothekeyholeshapeisappliedtothecalculationofPAWwelddimensions.Thepredictedresultsareingoodagreementwiththeexperimentalones.

简介：Athree-dimensionalsimulationmodelfortheplasma-MIGweldingprocess,whichtakestheinteractionbetweentheplasmaarcandMIGarcintoaccount,ispresentedandthequasi-steadytemperaturefieldsontheworkpiecearecalculatedwiththemodel.The10mm-5A06aluminumalloyisweldedandthetemperaturefieldsaremeasuredwiththethermoelectriccouple.Thesimulationresultsandmeasuredresultsshowthatthebiggestdeviationofpeaktemperaturebetweenthemisbelow20℃,whichindicatesgoodcoincidencebetweenthesimulationandmeasurement.

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简介：Thecombinedquadraticorthogonalregressionmethodofexperimentdesignwasemployedtoexploretheeffectsofprocessparametersofplasmanitridingoftantalumsuchastotalpressure,temperatureandoriginalhydrogenmolarfractiononthehardness,roughnessandstructureofnitridingsurfaces.Theregressionequationsofhardness,roughnessandstructureweregivenaccordingtotheresultsofregressionandstatisticanalysis.Andthediffusionactivationenergyofnitrogenintantalumonplasmanitridingconditionswascalculatedaccordingtotheexperimentaldataofhardnessofplasma-nitridingoftantalumvstimeandtemperature.Thediffusionactivationenergycalculatedbelongsto(155.49+10.51)kJ/mol(783-983K).

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简介：MechanicallyactivatedW-Cupowdersweresinteredbyasparkplasmasinteringsystem(SPS)inordertodevelopanewprocessandimprovethepropertiesofthealloy.Propertiessuchasdensityandhardnessweremeasured.ThemicrostructuresofthesinteredW-CualloysampleswereobservedbySEM(scanningelectronmicroscope).Theresultsshowthatsparkplasmasinteringcanobviouslylowerthesinteringtemperatureandincreasethedensityofthealloy.Thisprocesscanalsoimprovethehardnessofthealloy.SPSisaneffectivemethodtoobtainW-Cupowderswithhighdensityandsuperiorphysicalproperties.

简介：Inthispaper,laserinducedplasmasignalswereanalyzedduringkeyholeweldingthroughthreemethods.Accordingtotheresults,therelativitybetweenopticalandacousticsignalsofplasmaisshownwhenweldsareinfull-penetration,orpartial-penetrationandnon-penetration.

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简介：Keyholeplasmaarcweldingexperimentsareconductedtomeasuretheweldgeometryandpenetrationatdifferentmomentsduringtheinitialphasefromignitingarctoquasi-steadystate.Indirectinformationonkeyholeformationandevolutioninplasmaarcweldingcanbeextractedbasedontheweldmacrophotographatcrosssection.Ithaslaidfoundationtoverifythemathematicalmodelsofkeyholeplasmaarcwelding.

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简介：Anewkindofcontrolsystemforkeyholeplasmaarcwelding(K-PAW)wasdevelopedbasedonthecomputerandtheGraphicsLanguage-LabVIEW.Itcansetandoutputtherequiredcurrentwaveformswithdesireddecreasingslopessothatthecorresponding'openingandclosing'ofkeyholecanoccurperiodically.Withthiscontrolstrategyofweldingcurrentwaveforms,theworkpieceisfullypenetratedwhilenoburn-throughoccurs.Keyholeplasmaarcweldingexperimentswereconductedtoverifythestabilityandreliabilityofthedevelopedsystem.

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简介：Sinceamorphousalloyshavewiderapplication,theycannotbefabricatedusingtheconventionalcoolingvelocity.ThebarmaterialplasmasprayingisadoptedtofabricateFebaseamorphousalloyinthisinvestigation.Thecrystallizationdegree,microstructure,micro-hardness,composition,crystallizationtemperatureoftheamorphousalloyandtheflyingrulesoftheatomizedparticlesintheprocessoftheplasmasprayaretested.Theresultsshowthatthealloypreparedhasthehighamorphousdegreeandhomogeneousmicrostructure,micro-hardnessandthecrystallizationtemperaturecanreach1187HVand531℃respectively.Theatomizationisverywellduringtheprocessofplasmaspraying;andthereishighthermalgradient,thecoolingvelocityreaches6.07×107K/s.

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