简介:ShorttapholelengthisoneofthemosttroublesomeproblemsofBaosteel’sCorex-3000afteritsstartup.Owingtothemeltergasifierprocess,thecharbedfloatedupanddownasthelevelofhotmetalandslaginhearthchanging.Thesecausealotofproblemssuchastheheavyerosionoftapholeareasandhardcasthousework.ThehighsecondtappingflowisanoticeablecharacteristicofCorexprocess.Thereasonsofshorttapholeisanalysed,andcountermeasuresareputintopractice,someimprovementsarecarriedoutinmodule2Corex-3000.
简介:Thedistributionofreducinggasinashaftfurnacedominatesthetemperatureprofile,gasutilizationratio,metallizationdegreeandistheoverwhelmingfactorforstable,highproductivitiesandlow-energy-consumptionoperation.Atthesametime,thedistributionofgasflowismainlydeterminedbythepositionofgasinlet,thepackedbedporositydistributionaswellasitschangeduetothedifferenceonthemodeoftopchargeandbottomdischarge.Wheninjectingpositionoftheprocessisfixed,thechargemodeistheonlymeansforregulatingthegasflowdistribution.Inthispaper,anumericalsimulationmodelofburdendistributionintheshaftfurnaceofCOREX3000hasbeendevelopedtoanalyzetheporositydistributionunderthedifferentchargemodesbymeansofDiscreteElementMethod(DEM).Theeffectsoftheparticlesizeanditsdistributionunderconditionsofdifferentchargebatches,chuteangle,stokelineontheburdensurfaceshapeandburdenbedparticlesizedistributionandsegregationwereinvestigated,andthentheporositydistributionintheshaftofcorrespondingchargingpatternwasquantitativelyaccessed.Therefore,theresultscanbeusedtooptimizethechargepatternsbaseonrequiredgasdistribution.
简介:金川集团公司5K/Ta羰基铁项目是国内第一条规模化的羰基铁生产线。该生产线具有流程短、生产成本低、能耗小、无污染、产品性能优异及附加值高等优点。其生产中有一氧化碳和剧毒羰基化合物产生,且在较高的压力下进行合成反应,对设备及工艺要求极高,采用了HIMA公司的SIS系统进行监控。本文基于MODBUS协议实现了横河CENTUMCS3000系统与HIMASIS系统通讯。