High-Temperature Corrosion of Protective Coatings for Boiler Tubes in Thermal Power Plants

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摘要 High-temperaturecorrosionisaseriousproblemforthewater-walltubesofboilersusedinthermalpowerplants.Oxidation,sulfidationandmoltensaltcorrosionaremaincorrosionways.Thereinto,themostseverecorrosionoccursinmoltensaltcorrosionenvironment.Materialsrichinoxidesformers,suchaschromiumandaluminum,areneededtoresistcorrosioninhigh-temperatureandcorrosiveenvironment,butprocessabilityofsuchbulkalloysisverylimited.Highvelocityelectricarcspraying(HVAS)technologyisadoptedtoproducecoatingswithhighcorrosionresistance.Bycomparison,NiCr(Ni-45Cr-4Ti)isrecommendedasapromisingalloycoatingforthewater-walltubes,whichcanevenresistmoltensaltcorrosionattack.Inthestudyofcorrosionmechanism,themodernmaterialanalysismethods,suchasscanningelectronmicroscopy(SEM),X-raydiffractometry(XRD)andenergydispersivespectrometry(EDS),areused.ItisfoundthatthecorrosionresistancesofNiCrandFeCrAIcoatingsaremuchbetterthanthatof20gsteel,thattheNiCrcoatingshavethebestanti-corrosionproperties,andthattheNiCrcoatingshaveslightlylowerporesthanFeCrAIcoatings.Itistestifiedthatcorrosionresistanceofcoatingsismainlydeterminedbychromiumcontent,andthemicrostructureofacoatingisasimportantasthechemicalcompositionofthematerial.Inaddition,thefracturemechanismsofcoatingsinthecycleofheatingandcoolingareputforward.Thedifferenceofthethermalphysicalpropertiesbetweencoatingsandbasemetalsresultsinthethermalstressinsidethecoatings.Consequently,thecoatingsspallfromthebasemetal.
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出版日期 2005年03月13日(中国期刊网平台首次上网日期,不代表论文的发表时间)