简介:TheZrcoatingwasdepositedontitaniumsurfaceusingthemagnetronsputteringtechnique.EffectsofZrcoatingonmicrostructureandmechanicalpropertiesofporcelainfiredtotitaniumhavebeeninvestigated.Theresultsshowthatinterdiffusionofelementsoccursduringporcelainfiring,andtheZrcoatingcaneffectivelyprotecttitaniumsurfacefromexcessoxidation.ThestrengthofbondzonewithZrcoatingdepositedfor1hourreaches29.7MPa,whichhasincreasedby26.4%ascomparedwiththatofbondzonewithoutcoating(23.5MPa).
简介:Fordifferentstrengthmatching,thereliabilityindexandfailureprobabilityofweldedpressurepipewithcircumferentialsurfacecrackwerecalculatedusingthreedimensionalstochasticfiniteelementmethod.Thismethodhasovercometheshortcomingsofconservativeresultsinsafetyassessmentwithdeterministicfracturemechanicsmethod.Theeffectsofexternalmomentandthedepthofthecircumferentialsurfacecrack(a)onthereliabilityofpressurepipewerealsocalculatedanddiscussed.Thecalculationresultsindicatethatthestrengthmatchinghascertaineffectonthereliabilityoftheweldedpressurepipewithcircumferentialsurfacecrack.Thefailureprobabilityofweldedpressurepipewithhighstrengthmatchingislowerthanthatwithlowstrengthmatchingatthesameconditions.Theeffectsofstrengthmatchingonthefailureprobabilityandreliabilityindexincreasedbyaddingexternalmoment(M)andthedepthofthecircumferentialsurfacecrack(a).
简介:MechanicalstrengthanalysisofSMTsolderjointsbyfiniteelementmethod¥WANGChunqing;WANGRuijun;SANGYanandQIANYiyu(WeldingDepartment...
简介:MechanicalpropertiesofSMAW(shieldedmetalarcwelding)weldmetal(yieldstrengthhigherthan900MPa)withsystematicadditionsofcopper(upto1.48wt%)weretested.Themicrostructureandprecipitatesindifferentregionswereanalyzedbyopticalmicroscopeandtransmissionelectronmicroscope.Theresultsindicatethatcopperimprovesthelowtemperaturetoughnessofweldmetalwhenthecoppercontentislowandreachesthepeakvalue48J(at-50℃)with0.2wt%copperadditions.Whenthecontentishighthecopperprecipitatesasε-Cuphaseinthereheatzoneofmiddlebeads.Theseprecipitatesimprovethestrengthoftheweldmetalevidently(yieldstrengthupto975MPa)withoutobviouseffectonthelowtemperaturetoughness.Thecopperwithin1.1wt%contentcanimprovethestrengthwithouttoughnessloss.
简介:Fromtheviewpointofweldingmechanics,twonewweldingmethods-weldingwithtrailingpeeningandweldingwithtrailingimpactiverollingwereintroduced.Foraluminumalloythin-shellstructureswithhighstrength,weldingwillleadtohotcracking,poorjointanddistortion.Inordertosolvethem,trailingimpactivedevicewasusedbehindweldingtorchtoimpactthedifferentpositionsofweldedjoints,thusrealizingtheweldingwithfree-hotcracking,lowdistortionandjointstrengthening.Byuseofimpactiverollingwheelsinsteadofpeeningheads,theoutlookofweldedspecimencanbeimprovedandstressconcentrationatweldtoescanbereduced.Equipmentofthistechnologyissimpleandportable.Itcanusedtoweldsheets,longitudinalandring-likebeamsoftube-likestructures,aswellasthethin-shellstructureswithclosedweldssuchasflangesandhatches.Sothetechnologyhasthewideapplicationforegroundinthefieldsofaviationandaerospace.
简介:Thehigh-speedcamerasystemanddataacquisitionsystemofweldingparameterswerecreatedintandemMIGweldingofhighstrengthaluminumalloy.Theexperimentswerecarriedoutinordertoobtainthephotosofdroplettransferunderdifferentweldingparametersinpulsedmode.Thedroplettransfermodeof"onepulseonedroplet"becomesthepreferredselectionduringweldingprocessbecauseofitsstableprocedureandsoundweldform.Theparameterrangesforcorrespondingtransfermodewereexperimentallyachieved,amongwhichthestabledroplettransfermodeof"onepulseonedroplet"canberealized.Theseeffortsbravethewayforcontrolweldheatinputandweldformationinthefuture.
简介:Inthispaper,thelocationparameterδαinWeibulldistributioni.e.thelowerlimitingCTODtoughnessofhighstreengthsteelweldmentsisevalvated.formGleelesimulatedcoarsegrainedspecimens.TheCharpy-Vtransitiontem-peratureobtainedfromthesespecimensistransformedtoafracturetoughnessKICvalueatagiventemperatureusingSanz’relation.Then,thelocationparameterδαisevaluated.ThepredictedlocationparameterarrivesatagreementwiththelowestCTODvalueasobtainedfromthickmultilayerweldments.TheimprovementofthefracturetoughnessofmultilayerweldmentsneedstheincreaseoftheloweringlimitingCTOD.toughnessi.e.thetoughnessofthecoaregrainedzone.
简介:Thispaperstudiesmechanicalpropertyandfractographyoftheweldedjointsobtainedindifferentweldingparameterssuchasweldingheatandweldingpresswith/withoutgasshieldinTiNishapememoryalloyprecisepulseresistancebuttweldingusingtensilestrengthtest,XRD,SEMandTEMmeasures.Theoptimumweldingparametersobtaininghightensilestrengthweldedjointaregot.Ontheconditionofweldingpressmagnetingcurrent2Aandweldingheat75%,thejointstrengthisthehighest.ThisisimportantfortostudyotherpropertiesofTiNishapememoryalloyfurther.Theexperimentalresultsstatethatargongasshieldhavedifferenteffectsondifferentweldingparameters,lessonweldingpress,butgreatonweldingheat.Butexcessiveweldingpressandweldingheathavegreateffectsonjointtensilestrength.Toohighweldingheatcanproducethenewintermetalliccompound,thisintermetalliccompoundleadtodislocationdensitytoincreaseandformthepotentialcrackinitiation,whichcaneasilymakethejointfractureunderstresseffectanddecreasetheshapememoryratioofjointforhighdensitydislocationgroupsexistinginthetwinnedmartensite.
简介:Thispaperstudiedthespotweldingstructureofultra-highstrengthsteel22MnB5.ANSYSsoftwarewasadoptedtosimulateitsstaticstrength;BS5400algorithmwasusedtocalculatethefatiguelife;andthegroupingmethodwasusedtotestthefatigueperformanceoftensileshearspotweldspecimens.Thesimulationresultswereingoodagreementwiththeexperimentalvalues.Basedonthevalidationofthesimulationmethod,influencesofdifferentstructuralparametersonstaticstrengthandfatiguelifewereexploredbyadoptingsinglefactor.Theresultsshowedthatwithintheselectedstructureparameterrange,increaseofthesheetthickness,nuggetdiameter,sheetwidthandoverlappinglengthcanleadtolongerfatiguelife.Besides,thefatiguelifeofspotweldtookonalinearrelationshipwiththeoverlappinglength,aDoseResprelationshipwiththesheetthickness,andasingleexponentialdecayrelationshipwiththesheetwidthandthenuggetdiameter.Moreover,inordertoestimatetheimpactfromvariousparametersonthefatiguelifeofthespecimens,theTaguchiorthogonaldesignmethodwasappliedinthesimulationdesign.Thesimulatingresultindicatedthatinfluenceofthesheetthicknessonfatiguelifewasthemostsignificant.Inaddition,theeffectsofnuggetdiameter,sheetwidthandoverlappinglengthonfatiguelifewerereducedinturn.
简介:Inthispaper,themicrostructureandhardnessofHG980Dheat-affectedzone(HAZ)atdifferentcoolingratet8/3werestudied,theimplantcriticalfracturestressunderthreediffusiblehydrogenconditionsweremeasured,andthehydrogen-inducedcracking(HIC)fractographofsteelHG980Dwereanalyzed.TheexperimentalresultsshowthatmartensiteexistsinHAZofHG980Dtillt8/3≥150s,thehardenquenchingtendencyofHG980Disgreater;Theimplantcriticalfracturestressisrelatedtodiffusiblehydrogencontentsignificantly,atlowhydrogenlevel,highrestraintstressisneededtonucleateHIC,thefractographismainlymicrovoidcoalescence,butathighhydrogenlevel,onlysmallrestraintstresscancauseHICoccurrence,thefractographismainlyquasicleavage.Itisveryimportanttochooseultra-lowhydrogenweldingconsumabletoweldsteelHG980Dtopreventhydrogen-inducedcracking.