简介:Roboticgasmetalarcwelding(GMAW)experimentswereconductedusinganERTOS-1electrodewithAr+10%CO_2shieldinggas,andtheweldingcurrentandarcvoltagesignalswerecollectedbyadataacquisitionsystem.TheboundariesbetweenglobulartransferandspraytransferintermsoftheweldingcurrentandarcvoltageweredeterminedaccordingtothewaveformofelectricsignalsandtheFouriertransformresultsofarcvoltage.Theoptimumweldingparametersforthetwotransfermodeswereobtained,whichlaidafoundationforthenumericalsimulationandcontrolofGMAWprocess.
简介:Metaltransferisanimportantphenomenoninmetalinertgas(MIG)arcweldingwithlongitudinalalternatingmagneticfield.Itisofgreatsignificancetoobservethemetaltransfermodesunderdifferentexcitatorycurrentsandfrequencies.However,itisverydifficulttoviewthemetaltransferprocessdirectlyduringwelding,duetothestronginterferencefromthearclight.Toobtaintherelationshipbetweenthemetaltransfermodesandthedifferentmagneticfields,ahigh-speedvideocamerawasusedtoacquiretheimagesofglobules.Differentmetaltransfermodesundertheconditionsofdifferentmagneticfieldsandweldingparameterswerestudied.Theexperimentshowsclearimagesofdroplettransferaswellasinfluenceoflongitudinalmagneticfieldonbothmetaltransferandglobuleshape.
简介:UsingXenonlamplightstoovercomethestronginterferencefromtheweldingarc,acomputer-basedsystemisdevelopedtosenseandvisualizethemetaltransferinGMAW.Thissystemcombinesthrough-the-arcsensingoftheweldingcurrentandarcvoltagewithhighspeedimagingofthemetaltransfer.Itcansimultaneouslydisplaythemetaltransferprocessesandwaveformsofelectricalweldingparametersinreal-timeThemetaltransfervideosandwaveformsofelectricalweldingparameterscanberecorded.Metaltransfersundervariousweldingconditionshavebeeninvestigatedwiththesystemdeveloped.
简介:AnewkindofsimpleandflexibleCO_2weldingsystemwasdevelopedtocarryoutwaveformcontrol.ThesystemconsistedofIGBTinverter,PWMcircuitandmicroprocessorunit(MPU),inwhichtheoutputcurrentofconstantcurrent(CC)powersupplycouldbechangedaccordingtotransientphysicalstate,andthevariabledownsloperatecontrolcouldbeusedtoensureastableweldingprocess.Theweldingexperimentresultsprovedtheeffectivenessofthiscontrolapproach.
简介:AnewsimulationmodelofCO2short-circuitingtransferweldingmaybeemployedtodevelopanewpatternofweldingmachineandtopredictweldingprocessparameterstoobtaintheoptimumweldingtechnologyproperties.Inthispaper,anewsimulatingmodelisdevelopedaccordingtotheAWP(adaptingweldingphysicsprocess)waveformcontrolmethod.Goodagreementisshownbetweenthepredictedandexperimentallydeterminedresults.ThemodelwillmakeanimportantpromotioninthedevelopmentofCO2arcweldingtechnique.
简介:Asimulationmodelisintroducedaboutthenon-linearityprocessofshort-circuitingtransferinCO2arcweldingfordisplayingtheinteractionbetweentheinverterpowersourceandweldingarcunderwaveformcontrol.Inthesimulationmodel,thefeedbacksignalsofcurrentandvoltagearetakenrespectivelyatthedifferentphaseinashortcircuitperiodictimeandappliedtothePWM(pulsewidthmodulation)moduleinamodelofinverterpowersourcetocontroltheoutputofpowersource.ThesimulationoperationaboutthedynamicprocessofCO2short-circuitingtransferweldingisimplementedonthefoundedsimulationmodelwithapeakarccurrentof400Aandapeakvoltageof35V,producingthedynamicarcwaveformswhichcanembodytheeffectofinverterharmonicwave.Thesimulatingwaveformsareclosetothatofweldingexperiments.
简介:Thevariationinarccharacteristicsandbehaviorofmetaltransferwiththechangeinpulseparametershasbeenstudiedbyhighspeedvideocameraduringpulsecurrentflux-coredarcwelddeposition.Acomparativestudyofsimilarnaturehasalsobeencarriedoutduringflux-coredarcwelddepositioninglobularandspraytransfermodes.Theeffectofpulseparametershasbeenstudiedbyconsideringtheirmeancurrentandarcvoltage.Thearccharacteristicsstudiedbyitsrootdiameter,projecteddiameterandlength,andthebehaviorofmetaltransfernotedbythemetaltransfermodelandthedropletdiameterhavebeenfoundtovarysignificantlywiththepulseparameters.TheobservationmayhelpinunderstandingthearccharacteristicswithrespecttothevariationinpulseparameterswhichmaybebeneficialinusingpulsecurrentFCAWtoproducedesiredweldquality.
简介:Auniformtransienttemperaturefieldmodelofelectricalcontactsoperationwasfoundbyanalyzingtheprocessofclosingarc→constrictionresistanceJouleheat→breakingarc.EssentialparametersofAg/La2NiO4electricalcontactmaterialfortransienttemperaturefieldcalculationwereobtainedthroughtestsofelectricalcontactexperimentalinstrumentunder18VDCindifferentcurrents,othercorrelationexperiments,andcalculationanalysis.Thefiniteelementmethodwasappliedtosolvethetransienttemperaturefield,andthefeaturesanddistributionofthetransienttemperaturefieldwereobtained.Theconditionofmaterialerosionandmasstransfercanbeforecastedbythosecalculationresults.ItisbeneficialtoresearchaboutthelifetimeofAg/La2NiO4electricalmaterial.