简介：Asameansofsurfacemodificationprocess,metalsurfacenanocrystallization(MSN)hasattractedwidespreadattentionandenjoyedagreatprospect.However,currentlylittleresearchiscarriedoutregardingMSNofweldedjoint.Theprocessesofhighenergyshotpeening(HESP)technologyandultrasonicimpacttreatment(UIT)werecarriedouttoachievejointsurfacenanocrystallization.ThegrainsizeofbeforeandaftertheweldedjointsurfacenanocrystallizationwerecomparativelyanalyzedwithX-raydiffractometer,thesurfacedeformationlayerthicknessofbeforeandaftertheweldedjointsurfacenanocrystallizationwerecomparativelyanalyzedwithopticalmicroscopy,thesurfacehardnessofbeforeandaftertheweldedjointsurfacenanocrystallizationwerecomparativelyanalyzedwithmicrohardnessmachine.TheresultsshowthatbothoftheprocessescanachieveweldedjointsurfacenanocrystallizationandtheweldafterHESPhavesmallergrainsize,largerdeformationlayerthicknessandhigherhardnessvaluesthanthoseafterUIT.However,HESPisrestrainedbytheshapesandsizesofweldingmaterials,sotheUITprocessispreferredtouseinthegeneralengineeringpracticalapplications.

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简介：Themechanicalproperties,creepdamage,creeprupturestrengthandfeaturesofinterfacialfailuresofweldedjointsbetweenmartensite(SA213T91)andpearlitesteel(12Cr1MoV)havebeeninvestigatedbymeansofargontungstenpulsedarcwelding,hightemperatureacceleratedsimulation,creeprupture,mechanicalpropertytestsandscanningelectronicmicroscope(SEM).Theresearchresultsindicatethatthemechanicalpropertiesofovermatchedandmediummatchedjointdeteriorateobviously,andtheyaresusceptibletocreepdamageandfailureafteracceleratedsimulationoperation500h,intheconditionofpreheat250℃,andpostweldingheattreatment750℃×1h.However,themechanicalpropertiesofundermatchedjointarethebest,theinterfacialfailuretendencyofundermatchedweldedjointislessthanthoseofmediumandovermatchedweldedjoint.Therefore,itisreasonablethatlowalloymaterialTR31isusedasthefillermetalofweldbetweenSA213T91and12Cr1MoVsteel.

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简介：本文采用真空钎焊工艺对1Cr18Ni9Ti不锈钢进行了焊接,焊后通过扫描电镜、电子探针扫描、XRD等分析测试手段对试样进行分析研究。研究结果表明:试样表面生成了碳化物,为TiC和Ti8C5;表面碳化物的生成过程是在真空高温环境下,Ti元素与环管中向外扩散的C发生固相扩散反应生成TiC,过量的Ti再与TiC反应生成Ti8C5。

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简介：ThediffusionbondingofAZ3\BMgalloyandQ235steelwasinvestigatedwithaZn-5AIalloyasinterlayerandunderdifferentholdingtimerangingfrom3to1200s.Themicrostructureandphasecompositionsofbondedjointswerecharacterizedbyscanningelectronmicroscopy(SEM),energydispersivespectrometer(EDS)andX-raydiffraction(XRD)methods.TheshearstrengthofMgalloy/steeljointswasmeasuredbytensiletester.Itwasfoundthatthemicrostructureofbondedjointsevolveddramaticallyalongwiththeprolongationofholdingtime.Undertheholdingtimeof3s,themainpartofjointwascomposedofMgZn2phaseanddispersedAl-richsolidsolutionparticles.Whenincreasedtheholdingtimemorethan60s,theexcessivesolutionofAZ3\Bintotheinterfacialreactionarealedtotheformationofcoarsephaseandeutecticmicrostructure,andalsothecomplexFe-AlandMg-Al-ZnIMCsattransitionlayerclosedtoQ235steelside.Accordingtothetensiletestingcharacterizations,thejointsobtainedunderholdingtimeof3sexhibitedthebestshearstrengthof84MPa,andthefractureoccurredattheintermediarypartofjointwheretheflexibleAl-richsolidsolutionparticlescouldhelptoimpedethemicrocrackpropagations.Withprolongingtheholdingtimeto600s,theshearstrengthofjointswasdeterioratedenormouslyandthefracturepositionwasshiftedtothetransitionlayerpartclosedtoQ235steel.

简介：北京市东升电焊机厂生产的ZX7-400ST手/氩两用焊机是具有国内先进水平、高效节能的焊接设备,具有直流手工电弧焊和直流氩弧焊两种工作方式。该焊机使用IGBT模块为开关元件,采用脉宽调制技术实现电流控制,具有良好的动特性和电网波动自动补偿功

简介：1999年由TWI代表国际搅拌摩擦焊专利协会，在美国加利福尼亚成功举办第一届搅拌摩擦焊国际会议，此后，每两年一届分别在不同国家成功举办了九届搅拌摩擦焊国际会议。

简介：ButtjointsofQCrO.8/1Cr2lNiSTiequal-thicknessdissimilarmaterialswereobtainedbyelectronbeamweldingwithfixedacceleratingvoltage60kVandfocuscurrent1.99A,changedelectronbeamcurrentandweldingvelocity.MicrostructureandcompositionoftheEBWjointwereinvestigatedbymeansofopticalmicrographyandEDXanalysis,mechanicalpropertiesofthejointwerealsotested.Theresultsshowthatjoint'smacrostructurewasdividedintothreezones:topweldzonenearQCrO.8andbottomweldzoneconsistingofCu(ss.Fe)withacertainamountofdispersedlydistributed(α+ε)mixedmicrostructure,middleweldzoneconsistingof(α+ε)microstracturewithasmallamountofCu(ss.Fe)particles.MorphologicalinhomogeneousmacrostructureandunevenchemicalcompostionofQCrO.8/1Cr21NiSTijointbyEBWarethemostimportantfactortoresultindecreasingjoiningstrength.

简介：本文针对N4／1Cr18Ni9Ti与N4／0Cr25Ni20复合板的特殊焊接要求，根据NB／T47014—2011《承压设备焊接工艺评定》的要求，制备2块N4／1Cr18Ni9Ti试板，2块N4I／0Cr25Ni20试板，尺寸均为500mmX150mmX（4＋14）mm。不锈钢基层采用GTAW打底，焊丝选用HOCr21Ni10，SMAW填充与盖面，焊条选用A302与A402。镍复层的焊接采用手工钨极氩弧焊，焊丝选用含Ti、AI等脱氧元素的ERNi-1焊丝，保护气体选择98％Ar＋2％H2。试板焊接完成，外观检验合格后进行100％RT，检测结果符合JB厂r4730，2—2005I级合格，镍复层进行100％PT，检测结果符合JB／T4730．5—2005I级。两种焊接试板分别取样并做拉伸、弯曲力学性能分析，镍复层焊缝做化学成分分析。通过两块焊接试板试验对比，不锈钢基层焊接材料选择HOCr21Ni10焊丝与A302焊条。镍复层焊接采用ERNi-1焊丝，焊接保护气体为98％Ar＋2％H2。通过焊接工艺评定试验研究，解决了N4／1Cr18Ni9Ti与N4I／0Cr25Ni20复合板焊接问题，提高了用户坩埚的返修质量与再次使用寿命，为使用单位节约了成本。