简介:Thispaperdealswithacomparativeresearchbetweentwoprocessesofgranulation,namelymini-pelletizedsintering(MPS)andhybridpelletizedsintering(HPS),focusingonaspectssuchastheballingeffect,production,quality,andmineralographyandmetallurgicalperformanceofsinter.Theresultsindicatethatbothmethodscanresultinasatisfyingcapabilityinballingeffectandmetallurgicalperformanceofsinter,qualifiedtomeettheplantproductionrequirements,butwhenthegranulationtimeandgranulatingmoisturearesettoaround6minutesand7.0%respectively,MPSisbetterthanHPS.
简介:Multiphaseflowcontrolwithelectromagneticbraking(EMBr)iswidelyusedinthecontinuouscastingofsteelslabs.Thebasicaimoftheflowcontrolsystemoftheprocessistodelivermoltensteelfromtheladlethroughthetundish,uppertundishnozzle,slidegate,andsubmergedentrynozzleintothemoldregionwithminimaldefects.Thisrequirestheoptimizationofturbulencelevelsatameniscustoavoidbothanexcessivelyfastflow(whichcreateshighfluctuationsofthemeniscuslevelinadditiontoslagentrapment,surfacenonuniformities,andsurfacedefects)andinsufficientslowflow(whichleadstomeniscussolidification,inadequatefluxinfiltration,andsurfacedefects).Inthisstudy,aEulerian-LagrangianapproachisusedtoinvestigatetheeffectsofEMBrandArbubbleinjectiononthesurfaceflowvelocity.TheresultsshowthathighArinjectionratescanleadtoanincreaseinsurfacevelocity.
简介:Thetemperaturedistributionofsteelplatesisaffectedbyheatingratesandheatingcurvesintheprocessofinductionheating.Themagneticfluxdensityinsidetheinductionfurnacewasmeasured,thedistributionofmagneticfluxdensitywasanalyzedandtheuniformareaoftheinductionheatingtemperaturedistributionwasascertained.Thelocationsformeasuringtemperatureweresetandthetemperatureindifferentprocesseswasmeasured.Theinfluenceofheatingratesandheatingcurvesonthetemperature...
简介:Inrecentyears,lifecycleassessment(LCA)methodiswidelyusedingreenmanufacturing,energysaving,andemissionreductionofironandsteelproduction.BasedonthecarbonsteelLCAresearchandrelevantstandardsathomeandabroad,theapplicationofLCAinstainlesssteelinBaosteelwasstudied.Throughthestudyofstainlesssteel'sgoalandscope,lifecycleinventory,LCAandinterpretation,knowledgeandexperienceofLCA'sapplicationinstainlesssteelwasobtained.
简介:AnalyzedandstudiedthecharactersofhighstrengthlowalloysteelwhichcontainMo,Cr,NbandNi.etc.Followingactualrolling,combiningthefeatureofrollingmode,andexploitingtheequipmentadvantageof5mHeavyPlateMill,optimizedthematerialdesign,heatingtemperatureandrollingmethod,stabilizedrollingprocessofthinalloyedsteel,thequalityindexwasadvanced.
简介:HeavyplaterollingprocessingineverysinglepasswassimulatedbythemethodofFEM.Distributionoftheinflowstrainonthespecifiedpathandrelatedparameters(platethicknessH,passreductiondH,rollingspeedV)inthethicknessdirectionoftheplatecenterwerestudied.TheresultsshowthattheplatethicknessHandpassreductiondHhavesignificanteffectsontheinflowstrainonthespecifiedpath,whiletherollingspeedpresentslittleeffect.Therelationshipsbetweenthestrain(PEEQ)andtheplatethickness(H)/passreduction(dH)werealsoestablishedbasedonthesimulationresults.
简介:Incontinuousannealinglines/hotgalvanizing,stripsareguidedbyupperandlowerrollsinanalternateupanddownverticalmotion.Thiskindofprocessconsistingofheating,soaking,andcoolingfurnaces(orzones)hasseveraladvantagesintermsofproductivityandproductquality.Mainproblemsencounteredincontinuousannealinglinesaremisguidingandformationofbuckling.Thestripbucklingcausesthestriptoberejectedand,intheworstcase,thestripbreaksandthecontinuousannealinglinesarecompelledtostop.Inthispapertheelastic-plasticmodelofthestriptravelingandthecorrespondingboundaryconditionwereconstructeddependantonthetheoryofmechanic.Simulationsareperformedintwosteps.First,ahomogeneouslongitudinaltensilestressisappliedatoneendofthestrip,theotherendofthestripandtherollarerestricted.Inthesecondstep,theappliedtensionremainsconstant.Auniformdisplacementisappliedtotheotherendofthestripandarotationtotheroll.Thetransversecompressivestress,thebucklingformationduringstriptravelingprocess,thelocationforthebucklingtakingplaceandthebucklingcriterionwereinvestigatedsystematically.Theresultshowsthatthetransversecompressivestressincreaseswiththeincreaseofthetensilestressandthecrownofthetaperedroll.Becausethecontactareabetweenthetaperedrollandthestripincreasewiththedecreaseofthecrown,thetensilestressdistributionismorehomogeneousinthetransversedirectionofthestrip.Anadditionaltransversecompressivestressiscreatedandabucklingisalsoobservedduetothefrictionduringthestripmotioninthesecondstep.Oncethebucklingisappearance,itisveryhardtoberemovedonlythroughdecreasingtheappliedlongitudinaltension,becausethestripwrinklestillkeepshighlevelduetotheeffectofthebuckledstrip,thewrinklewouldevolveintobucklingeventually.Thebucklingformationprocesspredictedbythefiniteelementmodelisverysimilartothose
简介:ThermalsimulationtestswereconductedatdifferentdeformationtemperaturesanddegreesbyaGleeblesimulator.Theresultsshowthatthealloyhashigherresistancetodeformation;withanincreaseofthedeformationtemperature,thealloy'sflowstressandmaximumvaluedecrease;withanincreaseofthedeformationdegree,boththeinitialrecrystallizationtemperatureandthecompleterecrystallizationtemperaturedecreasesharply.Whenthedeformationdegreereaches30%,60%and80%,theinitialrecrystalliza...
简介:Thisstudysummarizessomeseriousdisharmoniousproblemsthatubiquitouslyexistinthecastingresiduerecyclingofsteelplants,suchaslargelandoccupation,lowoperationalefficiency,hiddenhazards,hugeresourceandenergyconsumption,seriousenvironmentalpollutionandsoon.Itanalyzesthenecessityoftheon-lineinnovationandrecyclingbasedonthepresentsituationofBaosteel.ItstatestheinnovationofthenewgridtechnologyandtheachievementsofitsintegratedapplicationatBaosteel.ItalsosummarizesandelaboratessomegreentechnologyfeaturesofthetreatmentandtheutilizationoftheBaosteelcastingresidueandthenewgridtechnology,suchassafety,energy-savingandenvironmentalprotection.Inaddition,itlaysouttheprospectsforthedevelopmentandapplicationofthetechnology.
简介:ThecorrosionbehaviorofaweatheringsteelSPA-Candtwoacidresistancesteels(S-TEN1andND)insulfuricacidsolutionwasinvestigatedbyusingpotentiodynamicpolarizationandweightlossmeasurementtechniques.Bothpotentiodynamicpolarizationandweightlossmeasurementtestsindicatedthatcorrosionresistanceofthesethreealloysteelswasasfollows:ND≈S-TEN1>SPA-C.Surfaceanalysisofthecorrodedsamplesconductedaftertheimmersiontestindicatedthattwolayerswereformedonthesubstrates,withtheouterlayercomprisingFeSO_4·H_2Oandtheinnerlayermainlycomprisingironoxides.TheadditionofCu,Cr,andSbrefinedthecorrosionproductsandimprovedtheadhesionabilitybetweentherustlayerandthesubstrate.
简介:Whenliquidsteelslagproducedfromsteelmakingprocesswastreatedintothepost-coldslagbyconventionalmethods,thegreatdealofslagheatwasdissipatedintotheenvironment,causingalotofenergywasteandenvironmentalpollution.Inthisstudy,anovelapproachofdirectutilizationofhotsteelslagasarawmaterialandslagheatfortheproductionofglass-ceramicswasproposedandexperimentallytested.Inordertosimulateliquidslagfromsteelmakingelectricfurnace,40%water-quenchedslagwasremeltedat1450℃andthenmixedwith60%meltingadditives(silicapowder,aluminapowderandsodiumoxide,etc.)andsubsequentlymeltedtogetherat1500℃for1hintomodifiedliquidslagwhichwascast,heat-treated,annealedandtransformedintoglass-ceramics.Theheat-treatedglasssampleswereinvestigatedusingdifferentialthermalanalysis(DTA),X-raydiffraction(XRD),andscanningelectronmicroscopy(SEM).Theresultsshowthatdominantcrystallinephaseisdiopside[CaFe(SiO3)2]andtheshapeofthecrystalislikethegranule,diameterisabout0.2-0.6μm.Aglass-ceramicwithnucleationtemperatureof695℃fortwohoursandcrystallizationtemperatureof893℃foronehourand1163℃forhalf-hourexhibitedthebestcombinationofproperties.Thismethodofslagmixedwithmeltingadditivestoadjustthecompositionoftheparentglassisimportantfortheindustrialproductionofglass-ceramicsbydirectutilizationofhotsteelslag.
简介:Thispaperstudiesthechemicalcomposition,tensileproperties,inclusions,metallogrophicstructure,andothersuchparameterstoidentifythecausesofcrackingduringthebendingofhigh-strengthsteel.Theresultsshowthatthemajorcausesofcrackingaretheoriginaltransversecracksorholesonthesurfaceoftheslabandthepresenceofscalesrolledintothecracksorholes.Coldfracturingfromsuchdefectsisrare,andcanbeeleminatedbyenhancingthecontrolofthesteelmakingprocessandbymechanicalclean-upofthesurfacecracksandholesintheslab.
简介:AttheinitialoperationstageofthecontinuousbloomcasteratBaosteel,alotofcentralporosityandcracksoccurredinblooms,especiallyinthebloomsofhigh-pressureboilersteel.Inthisstudy,amodelofheattransferandsolidificationwassetuptoanalyzetheprocessofcontinuousbloomcasting.Basedonthemodel,thedistributionsoftemperaturefieldandshellthicknesswereobtained,themushyzonewasdefined,andtherebythetechnologyofsoftreductionforbloomswasdeveloped.Afterseveraltestswereconducted,areasonabletestplanwasdeveloped,whichledtothedeterminationoftheoptimalreductionzoneandgaugereduction.Now,centralporosityandcracksinbloomsarealmostavoidedandtheinnerqualityhasbeenobviouslyimproved.
简介:CuprecipitationbehaviorsintwoCu-bearingausteniticantibacterialstainlesssteels,type304andtype317L,weresystematicallystudiedbyusingrelativelysimplemethodsformaterialsanalysis,includingmicro-hardness,electricalresistivity,electrochemicalimpedancespectroscopy,X-raydiffractionanddifferentialscanningcalorimetry.Theresultsindicatedthatafteragingatelevatedtemperature,themicro-hardness,electricalresistivity,electrochemicalimpedanceandlatticeconstantofthesteelwereallvariedatdifferentdegreesduetotheprecipitationandgrowthofCu-richphases.TheresultsalsoshowedthattheheatevolutionduringtheprocessofCuprecipitationcouldbesensitivelydetectedbymeansofdifferentialscanningcalorimetry,obtainningthestartingtemperature,peaktemperature,peakareaoftheCu-richprecipitation,andeventheactivationenergybycalculation.TheresultsconfirmedthattheCu-richphasedprecipitationintheCu-bearingausteniticantibacterialstainlesssteelshouldbeathermalactivationprocesscontrolledbyCudiffusion.AllthematerialsanalysismethodsusedinthisstudycanbemoresimpleandeffectiveforapplicationinR&DoftheCu-bearingantibacterialstainlesssteels.
简介:Abstract:Theoxidescalestructureof443NThot-rolledstripswasanalyzed.Thepicklingof443NTstainlesssteelwassimulatedviathe6σexperimentaldesign.Theresultsindicatethatparabolicrelationsexistbetweenthepicklingscoresandsomeofthepicklinginfluencingfactors,suchasthenitricaciddensity,thehydrofluoricaciddensityandthepicklingtemperature.Effectivepicklingof443NTcanbeachievedbycontrollingthepicklingprocessingparameterswiththeHNO_3densityrangingfrom80g/Lto180g/L,theHFdensityfrom20g/Lto40g/Landthepicklingtemperaturefrom45℃to60℃.
简介:ThispaperintroducedtheresearchbackgroundandtechnicalfeaturesofBaosteel’ssinteringfluegasdesulfurization(FGD).Itwasalsonamedswirl-jet-absorbingwetlimestone-gypsumsinteringFGDtechnology.Bymeansofindustrialonlinepilotplants,throughcontinuousrunningandorthogonaltests,theeffectsofvariousinfluencingfactorsonSO2removalefficiencyofBaosteelsinteringfluegasdesulgurization(BSFGD)werestudiedcarefully.TheresultsindicatethattheslurrypHvalue,temperature(T)andflowrate(Q)ofinletfluegas,liquidlevel(H)intheabsorberandfluegasjetvelocity(V)arethemaininfluencingfactors.Furthermore,whenpHisbetween5.0and5.5,Hisbetween4.2mand4.3m,Qis43000m3/h,Tisbelow65℃andVisbetween20m/sand28m/s,thebestdesulfurizationefficiencycanbeavailable.
简介:High-temperatureperformancetestsofchromium-containingstuffingsandforasteelladlewithdifferentratioswereperformed.Ahigh-temperaturesimulationtestfurnacewasusedtoanalyzetheinfluenceofthecompositionratioofladlefillersandandsinteringtimeonthehigh-temperaturecompressionresistanceofchromium-containingstuffingsandinthetemperaturerangeof1500-1600℃.Theresultsshowthattherefractorinessofladlefillersandwasthelowest(only1610℃)whenthecompositionratioofchromitesandandsilicasandwas6∶4.Moreover,thehigh-temperaturecompressionresistancewashighwhenthecontentofchromitesandwasat70%;theresistanceincreasedwithincreasingsinteringtime.Whenthesinteringtimewasextendedatatemperatureof1600℃,thehigh-temperaturecompressionresistanceofladlefillersandfirstincreasedandthendecreasedafterbeingoverburnt.
简介:Thechargingpatternmayaffectblastfurnacepermeability,cokeratio,andthefreedomtoselectlow-graderawmaterials.Ore-cokemixedchargingisapotentialtechniqueforoptimizingthechargingpattern.Inrecentyears,chargingsmall-sizedcoke(nutcoke)intotheburdenlayerhasbeenappliedtosaverawmaterialsanddecreasecost.Althoughmixedcharging,especiallyaddingnutcokeintotheburdenlayer,mayhavemanyadvantages,themechanismsandsideeffectsofnutcokeusearenotwellunderstood,andthemixingratioisstilllimitedinindustrialblastfurnaceoperation.Inthisstudy,thestatusofmixedcharging,especiallynutcokeusedinblastfurnaces,wasinvestigated.Acoldflowmodelwasestablishedtostudythepermeabilityofthepackedbedintheblastfurnace"dryzone"underdifferentconditionswiththeaimofbetterunderstandingthemechanismsofmixingcokeandnutcokeintotheburdenlayer.Theeffectofcokesize,mixingcokeratio,layernumbers,andgasflowrateonthepressuredropofthepackedbedwasinvestigated.Theexperimentalresultsshowthatmixingthenutcokeintheorelayersdecreasesthepressuredroptodifferentextentsdependingonmixingratio.
简介:Inordertoutilizetheadvantageofoxidesinstainlesssteel,theformationoftitaniumnitride(TiN)andoxide(TixOy)inthe17CrsteelwasinvestigatedbythecalculationofthefreeenergyofreactionandthermodynamiccalculationwithThermo-calcsoftware.Theresultindicatesthatthecompetitivereactionbetweenthedissolved[O]andthedissolved[N]withthedissolved[Ti]inmoltensteelresultsindifferentprecipitationsequencesofTiNandTixOy.TheprimaryprecipitationofTiNrequiresalow[O]andtheprimaryprecipitationofTixOyrequiresalow[N].Theincreaseof[Ti]causesahigherprecipitationtemperatureofTiNandTixOyinbothTi-NandTi-Oalloysystems.Equilibriumrelationsof[Ti]vs[N]and[Ti]vs[O]showthatthesolubilityproductsfallwiththedecreaseofthetemperature,andthentheprecipitationoftheinclusionsbecomeseasier.IntheTi-Oalloysystem,ahigh[O]andalow[Ti]arefavorabletotheprecipitationofTi3O5,andahigh[Ti]contentandalow[O]favorabletotheTi2O3precipitation.