简介:Anewhardfacingprocess,reactivebrazecoatingprocess(RBCC)wasstudied,and(TiC+Cr3C2)/FecompositecoatingswerepreparedbyRBCCusingcarbon,Cr3C2,iron,ferrochromiumandtitaniumpowderastherawmaterialsinvacuumbrazefurnace.TheresultsshowthatTiCisin-situsynthesizedinthecoatings.ThemethodsofintroducingCr3C2havegreateffectsonthedistributionofTiC.AddingCr3C2directlytotherawmaterialsforcoatings,fineTiCparticlesaggregateintodiscoidsparalleltothecoatingsurface,whereas,in-situsynthesizingCr3C2incoatings,theaggregationsofTiCarelumpish.Duringbrazecoating,Cr3C2particlesdirectlyaddeddissolveandprecipitatetobecomeneedle-shaped.Thecoatingshaveanevenandsmoothsurfaceandarecombinedwiththeirmildsteelsubstratesbyametallurgicalbonding.
简介:Basedonalargeamountofdissectionatweldedinterfaceandquantitativemicroscopicexaminationofweldedrate,thesuitablelimitgreyscalevaluewasdetermined,andtheweldedrateofsuperplasticsolid-stateweldinginterfaceofheterogeneoussteelwassystematicallystudiedbymeansofself-madeultrasonicC-scanningimaginginspectionsystem.Theexperimentalresultsshow:theweldedstateofsuperplasticsolid-stateweldinginterfaceofheterogeneoussteelcanbeconductedtobemoreaccurately,reliablyandquicklyinspectedbymeansofthissystem,andtheultrasonictestingresultsaregoodconsistentwithactualexaminationresultsoftheinterfacedefectivedistribution.Withintheextentofthesuitbleweldedrate,theweldedratein40Cr/T10Asuperplasticweldingprocesstestedbythissystemislinearwithitstensilestrengthofjoint.
简介:EffectsofalloyelementsonthemicrostructureandcrackresistanceofFe-C-Crweldsurfacinglayerwereinvestigated.Theresultsshowthatmicrostructuresofthelayermainlyconsistofcarbidesandaustenitematrix.IncreasingCandCrcontentsimpairthecrackresistanceofthelayerduetoincreasedamountofbrittlecarbides.TheadditionofNi,NborMoimprovesthecrackresistanceofFe-C-CrweldsurfacinglayerbyincreasingtheamountofausteniteandformingfineNbCorM7C3carbidesinthelayer.But,theexcessiveNb(>2.50wt%)orMo(>1.88wt%)impairsthecrackresistanceofthelayer,whichhasrelationwithincreasedcarbidesorcarbidecoarseningandaustenitematrixsolidsolutionstrengthening.ThepropercombinationofC,Cr,Ni,NbandMocanfurtherimprovenotonlythecrackresistanceofFe-C-CrweldsurfacinglayerbutalsotheerosionresistanceasaresultoffineNbCandM7C3carbidesdistributinguniformlyinaustenitematrix.Theoptimallayercompositionsare3.05wt%C,20.58wt%Cr,1.75wt%Ni,2.00wt%Nband1.88wt%Mo.
简介:Inthispaper,Ni-basedalloycompositecoatingreinforcedbyTi(C,N)particleswasfabricatedonthemildsteelthroughlasercladdingtechnology.Themicrostructureoflasercladdinglayerwasanalyzedbymeansofopticalmicroscopy(OM),X-raydiffraction(XRD)andscanningelectronmicroscopy(SEM).ThewearresistancetestofthecoatingwasevaluatedusinganM-2000tester.TheresultsshowedthattheNi-basedcompositecoatinghadanabilityofrapidsolidificationtoformdendriticcrystalsmicrostructureconsistingofTi(C,N)particulatesuniformlydistributedinthematrix.ItwasfoundthatsomeTi(C,N)particlesaresimilartoberoundinshape,andtheothersareirregular.LasercladdinglayerreinforcedbyTi(C,N)particulateswasfoundtopossessgoodwearresistanceproperty.
简介:本文利用嵌入式系统技术和图像检测技术设计了一种应用于工业自动化焊缝检测器的新方案。与基于PC机和图像检测技术相结合的模式相比,该焊缝检测器具有功耗低、稳定性好、专用性强和体积小等优点。系统硬件采用DSP+ARM双核处理器架构,选用专用数字图像处理器TMS320DM6437作为图像算法处理的核心,S3C2440工业级ARM9内核芯片作为系统的主控制单元。操作系统平台采用源代码开放的Linux作为嵌入式操作系统;焊缝检测图像处理算法采用滤波处理、阈值分割和小面积删除法作为图像的预处理,采用边缘检测与边界坐标扫描法获得焊缝的中心线,进而用领域坐标扫描法准确地获取焊缝中心点,较好地完成焊缝的检测。