学科分类
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5 个结果
  • 简介:Multiphaseflowcontrolwithelectromagneticbraking(EMBr)iswidelyusedinthecontinuouscastingofsteelslabs.Thebasicaimoftheflowcontrolsystemoftheprocessistodelivermoltensteelfromtheladlethroughthetundish,uppertundishnozzle,slidegate,andsubmergedentrynozzleintothemoldregionwithminimaldefects.Thisrequirestheoptimizationofturbulencelevelsatameniscustoavoidbothanexcessivelyfastflow(whichcreateshighfluctuationsofthemeniscuslevelinadditiontoslagentrapment,surfacenonuniformities,andsurfacedefects)andinsufficientslowflow(whichleadstomeniscussolidification,inadequatefluxinfiltration,andsurfacedefects).Inthisstudy,aEulerian-LagrangianapproachisusedtoinvestigatetheeffectsofEMBrandArbubbleinjectiononthesurfaceflowvelocity.TheresultsshowthathighArinjectionratescanleadtoanincreaseinsurfacevelocity.

  • 标签: 电磁制动 流体流动 欧拉-拉格朗日方法 表面缺陷 中间包水口 动模
  • 简介:Unsteadyfluidflowsandlevelfluctuationsinathinslabcontinuouscastingmouldhavesignificantinfluenceonproductquality.Inthisstudy,thephenomenaconcerningtransientflowfeaturesandfreesurfacemotionswereanalyzedbymeansofthelargeeddysimulation(LES)softwarewiththesmagorinskySGSmodel-VisualCast(VCast)II,wheretheSimpleralgorithmonabody-fittedmeshwasusedtoresolvegoverningequations.Aseriesofwateranalogexperimentsonthefluidflowandthesurfacewaveinthemouldsofthinslabcontinuouscastingwerealsoperformed.Theresultsoffluidregions,middleofvortexandlevelfluctuationfromdigitalsimulationswereidenticalwiththeresultsofthewateranalogexperiments.

  • 标签: 水模拟实验 薄板坯连铸 流体模型 流体流动 模具表面 波动
  • 简介:Thisstudyestablishedathree-dimensionalmathematicalmodeltodeterminethefluidflowinaslabcontinuouscastingmoldunderanelectromagneticstirringforce.Theflowstructureanddistributionwerestudiedwithrespecttodifferentcontinuouscastingparametersandstirringcurrent.Basedonthecalculationresults,themoldfluxentrapmentindexinfreesurfaceandvelocityuniformityindexwereusedtoevaluatetheflowfieldinthemold.Thetheoreticalbasisfortheoptimizationoftheflowfieldstructurewasprovided.Thestudyalsosuggestedanoptimizationmethodforelectromagneticstirringparameters.

  • 标签: 连铸结晶器 电磁搅拌 流体流动 数值模拟 板坯 数学模型
  • 简介:Intwin-rollstripcastingprocess,transportphenomenaoffluidinthemoltenpooldirectlyaffecttheprocessstabilityandthequalityofproducts.Inordertoelucidatethefundamentaltransportphenomenaintwin-rollcasting,acommercialsoftwarecalledProCASTwasemployedtosimulatethetransientfluidflowandlevelprofilebehaviorsduringtheearlystageoftheprocessinthisstudy.Thecoupledsetofgoverningdifferentialequationsformass,momentumandenergybalanceweresolvedwiththefiniteelementmethodandthetransientfreesurfaceproblemwastreatedwithavolumeoffluids(VOF)approach.Theeffectofdifferentdeliverysystemsconfigurationonflowpattern,levelprofileinthepoolwasstudiedandanalyzedinthispaper.Thenewwedgemetaldeliverysystemshavebeenoptimizedforthetwin-rollstripcaster.Itwasshownthatnewtypemetaldeliverysystemshadapreferableeffectontheuniformdistributionoffluidandlevelfluctuationinthepool.Thesimulationresultsalsoprovideavaluablebasisfortheoptimizationofdeliverysystemandprocessparametersduringtheinitialpouringstage.

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  • 简介:Anon-linecontrolmethodofsurfacequalityforcontinuoushot-dipgalvanizedsteelstripaftercoolingispresented,whichcombinesanalyticaldynamicstheoryofathinplatewiththefiniteelementmethod.Theinherentcharacteristicsofthenon-immersedandpartiallyimmersedstripinliquidzincwerecalculatedonthebasisoftheoreticalanalysisandnumericalsimulation,respectively.Multi-parameterfittingofthedeviationbetweenresultsusingdifferentmethodswasperformed.Tooptimizethestripexcitationfrequencyawayfromtheresonanceregion,on-linevibrationcontrolofthestripneartheairknifeunderfullproductconditionswasachievedbychangingthefieldproductionparametersbasedonthefieldtestresults.Theresultsindicatethatalthoughtheaxialvelocityhaslittleeffectontheinherentcharacteristicsofthestripcomparedwithothermanufacturingparameterssuchasthesteelspecificationsandtension,itinducesexternalexcitations,includingmovingtheaerodynamicloadandbearingvibration.Tosomedegree,thevibrationneartheairknifecanbereducedbystrengtheningthesupportstiffnessofthecontactrolls.Atotalon-linecontrolprogramofsurfacequalityforcontinuoushot-dipgalvanizedpureZnandgalvannealedsteelsheetinthecoolingsectionisproposed.

  • 标签: 在线控制 表面质量 轴向运动 钢条 连续热镀锌 流体