简介：Thispaperstudiedthespotweldingstructureofultra-highstrengthsteel22MnB5.ANSYSsoftwarewasadoptedtosimulateitsstaticstrength;BS5400algorithmwasusedtocalculatethefatiguelife;andthegroupingmethodwasusedtotestthefatigueperformanceoftensileshearspotweldspecimens.Thesimulationresultswereingoodagreementwiththeexperimentalvalues.Basedonthevalidationofthesimulationmethod,influencesofdifferentstructuralparametersonstaticstrengthandfatiguelifewereexploredbyadoptingsinglefactor.Theresultsshowedthatwithintheselectedstructureparameterrange,increaseofthesheetthickness,nuggetdiameter,sheetwidthandoverlappinglengthcanleadtolongerfatiguelife.Besides,thefatiguelifeofspotweldtookonalinearrelationshipwiththeoverlappinglength,aDoseResprelationshipwiththesheetthickness,andasingleexponentialdecayrelationshipwiththesheetwidthandthenuggetdiameter.Moreover,inordertoestimatetheimpactfromvariousparametersonthefatiguelifeofthespecimens,theTaguchiorthogonaldesignmethodwasappliedinthesimulationdesign.Thesimulatingresultindicatedthatinfluenceofthesheetthicknessonfatiguelifewasthemostsignificant.Inaddition,theeffectsofnuggetdiameter,sheetwidthandoverlappinglengthonfatiguelifewerereducedinturn.

简介：TheanalysisofthemicrostructuralcharacterizationandphasecompositionofelectronbeamweldedjointzonesofTi-43Al-9V-0.3Yalloyhasbeendoneinthisstudy.TheweldedseamismainlycomposedofB2phase,thepartialγ+α2two-phaselamellarstructureandgranularγmphase.AndthelanthanonYexistedasYAl2phaseandservedasgrainrefined.Theimpactofdifferentcoolingratesonjointmicrostructure,fracturecharacteristicandtensilestrengthwereinvestigated.Thehighcoolingraterestrainedthestructuraltransformationandresultedintheorderingstructure.Thefractureofthejointwasbrittlecleavagefracturebecausetheorderingstructurewentagainstrestrainingthecrackpropagation.Withthedecreaseofcoolingrate,thetransformationamountsoflamellarstructureincreased,andthefracturepresentedthelayeredandcross-layeredcharacteristic.

简介：Theultra-finegrain(UFG)steelisweldedbyusingresistancespotweldingtechniquewithorwithoutrequirementofupsettingforce.Metallographicinspectionshowsthatthegrainsizeofweldnuggetislargerthanthatofthebasemetalandthemicrostructureisalteredsignificantly.Inaddition,contractingdefectssuchasairholescanbefoundinthenuggetcenter.Theexperimentsshowthatthedefectscanbeeffectivelyavoidedbythetechniqueofaddingupsettingforceduringthenuggetcoolingandcrystallizingprocesses.Intensilesheartests,theweldingjointstartstocrackfromtheinneredgeofthecoronabond.Theresultsofmicro-hardnesstestsshowthatthenewlybornmartensitestructuredramaticallyimprovesthehardnessofthejoint.Undertheinteractionsbetweenresidualstressesandregeneratedfinegrains,themicro-hardnessoftheheat-affectedzone(HAZ)islowerthanthatofthenugget,butevidentlyhigherthanthatofthebasemetal.

简介：TheCu/Sn-3.OAg-0.5Cu/Cubuttingsolderjointswerefabricatedtoinvestigatetheevolutionoftheinterfacialintermetalliccompound(IMC)andthedegradationofthetensilestrengthofsolderjointsundertheeffectofelectromigration(EM)andagingprocesses.Scanningelectronmicroscopy(SEM)resultsindicatedthattheCu_6Sn_5interfacialIMCpresentedobviousasymmetricalgrowthwiththeincreaseofEMtimeundercurrentdensityof1.78×10~4A/cm~2at100℃,andthegrowthofanodicIMCpresentedaparabolicrelationshipwithtimewhilethecathodicIMCgotthinnergradually.However,asforagingsamplesat100℃withoutcurrentstressing,theCu_6Sn_5IMCpresentedasymmetricalgrowthwithaslowerratethantheanodicIMCofEMsamples.Thetensileresultsindicatedthatthetensilestrengthofthesolderjointsundercurrentstressdeclinedmoredrasticwithtimethantheagingsamples,andthefracturemodetransformedfromductilefracturetobrittlefracturequicklywhilethefracturemodeofagingsamplestransformedfromcup-coneshapedfracturetomicroporousgatheringfractureinaslowway.

简介：Theobjectiveofthisstudyistoinvestigatetheinfluenceofaddingtinyamountofmixedrareearth(La,Ce)andSrtoAl-20Cu-5Si-2Nifillermetal,byanalyzingthemicrostructure,wettabilityandmechanicalpropertiesofbrazedjoints.Theresultsshowthawiththeadditionofmixedrareearth(La,Ce)intoAl-20Cu-5Si-2Nialloy,theα-AlsolidsolutionaswellasCuAl_2(Ni)intermetalliccompoundphasesignificantlyreduced,whilemoreAl-SieutecticphaseandAl-Si-Cuternaryeutecticphasewereproduced.Andasmixedrareearth(La,Ce)addedin,thewettabilityofAl-20Cu-5Si-2Nifillermetaldecreased,whiletheshearstrengthofthebrazedjointsincreased.TheadditionofMinorSrmodificatedAl-20Cu-5Si-2Nifillermetal,furtherreducedtheCuAl_2(Ni)intermetalliccompoundphase,whichwaspartiallyreplacedAl-Si-Cuternaryeutecticphase.Asaresult,thetensilestrengthaswellasthewettabilityofthefillermetalwasimproved.

简介：LaserweldingwithfillerwireofAZ31magnesiumalloysisinvestigatedusingaCO2laserexperimentalsystem.Theeffectofthreedifferentfillerwiresonthejointpropertiesisresearched.Theresultsshowthattheweldappearancecanbeeffectivelyimprovedwhenusinglaserweldingwithfillerwire.ThemicrohardnessandtensilestrengthofjointsarealmostthesameasthoseofthebasemetalwhenERAZ31orERAZ61wireisadopted.However,whenthefillerwireofER5356aluminumalloyisused,themechanicalpropertiesofjointsbecomeworse.ForERAZ31andERAZ61fillerwires,themicrostructureofweldzoneshowssmalldendritegrains.Incomparison,forER5356fillerwire,theweldshowsastructureofsnowydendritesandmanyintermetalliccompoundsandeutecticphasesdistributeinthedendrites.Theseintermetallicconstituentswithlowmeltingpointincreasethetendencyofhotcrackandresultinfragilejointproperties.Therefore,ERAZ31andERAZ61wirearemoresuitablefillermaterialthanER5356forCO2laserweldingofAZ31magnesiumalloys.

简介：Basedontheoriesofheattransfer,physicalmetallurgyandhydro-mechanical,inordertoanalyzetheeffectofweldingparametersonspeciesanddistributionofreinforcingphasesvisuallyandlegibly,finiteelementsoftwareANSYSwasusedtosimulatetransienttemperaturefieldforSiC_p/AIin“in-situ”weld-alloying/plasmaarcwelding.Theresultsshowthatthecalculatedresultsapproximatelyagreedwiththeexperimentalmeasuredresults.Sothemodelisbasicallycorrectandcredible.Basedonthenumericalsolutionsandexperimentalresults,effectoftemperaturefieldindifferentweldingprocessparameters(weldingcurrent,weldingvelocity)onspeciesanddistributionofreinforcingphasesisanalyzed.Theresultsshowthatadjustingandoptimizingtemperaturefieldappropriatelyisaneffectivemethodtoobtainweldedjointwithbettermicrostructureandproperty.

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简介：Stationaryshoulderfrictionstirlapwelding(SSFSLW)wassuccessfullyusedtoweld6005A-T6aluminumalloyinthispaper.EffectofpinrotatingspeedoncrosssectionmorphologiesandlapshearstrengthoftheSSFSLWjointsweremainlydiscussed.Resultsshowthatjointswithoutflashandshouldermarkscanbeobtainedbythestationaryshoulder.CrosssectionoftheSSFSLWjointpresentsabasin-likemorphologyandlittlematerialloss.Byincreasingtherotatingspeedfrom1000rpmto1600rpm,botheffectivesheetthicknessandlapwidthincrease,whilelapshearfailureloadfirstlydecreasesandthenincreases.Themaximumfailureloadof14.05kNisattainedwhen1000rpmisused.AllSSFSLWjointspresentshearfracturemode.